Igniting Ingenuity: The dynamic fusion of Automation in the Metal Industry

Upscaling state-of-the-art technology and advanced machinery for optimal efficiency, superior quality, and amplified productivity in the metal industry.

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Igniting Ingenuity: The dynamic fusion of Automation in the Metal Industry
Cracking the code of industrial proficiency

About Industry

In the steel industry, producers face a multitude of challenges, including trade complexities, an aging workforce approaching retirement, and concerns over market overcapacity. To address these issues, our specialized industry team utilizes their extensive experience in applications and processes to develop tailored control solutions that perfectly meet your needs.

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Automation Solutions

  • VFD driven pinch roll motor for automatic pipe loading and unloading
  • Sensor based system for detection of new pipe requirement
  • Servo drive based turning and feeding as per HMI set values
  • Quick response for position control using encoder
  • Automatic length based joint detection to slow down the main chair while processing joint
  • Pneumatic based automatic oil filling system inside the pipe for smooth pipe feeding
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Automation Solutions

  • Synchronized Linear and rotation movement of pipe with UT probe
  • Programmed in such a way that it automatically counts the total number pipes in final stage
  • After completion of testing the trolley will automatically move to its home position
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Automation Solutions

  • Forming and sizing section is operated by multiple servo Drives
  • All sections are synchronized with linear speed of machine
  • Top and bottom role are kept in synchronization according to machine speed
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Automation Solutions

  • All temperatures are automatically controlled with PID controllers
  • Heated Billet automatically go out through Drive Driven
  • Pusher and Conveyor system for extrusion process
  • Automatic loading of billet into furnace
  • Programmed in such a way that we can track billet’s real time position
  • Report analytics using SCADA system
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Automation Solutions

  • Laser Cutting Head
  • Controller
  • Height Controller

Industry Challenges

With every challenge faced, it transforms adversity into opportunities, shaping a future of strength and resilience.

  • Difficult to adapt to rapidly changing market demands, necessitating the ability to quickly adjust and respond to shifting customer needs, technological advancements, and global economic fluctuations.
  • Requires the implementation of rigorous quality control measures, adherence to industry standards, and continuous improvement of manufacturing processes.
  • Requires constant process enhancements, efficient resource allocation, and the adoption of lean manufacturing practices to maintain competitiveness
  • Involves implementing sustainable practices, such as reducing energy consumption, optimizing material usage, and adopting eco-friendly manufacturing techniques.
  • Meeting compliance requirements, staying informed about evolving regulations, and upholding ethical and responsible practices present significant challenges for the industry.
Metals Rising Analysis of industry challenges
Catalyzing Efficiency Propelling Breakthroughs in the Metal Industry

Industry Objectives

The plastic industry is navigating towards optimal efficiency, empowering sustainable solutions and driving us closer to a greener future.

  • Automation solutions drive efficiency, reduce errors, and enhance productivity in the plastic industry, optimizing manufacturing processes and saving costs.
  • Achieve streamlined operations, consistent product quality, and improved responsiveness to market demands, enhancing competitiveness.
  • Automation in the plastic industry minimizes waste, optimizes resource utilization, and supports sustainability goals.
  • Real-time monitoring, data-driven insights, and predictive maintenance offered by automation solutions empower the plastic industry to identify bottlenecks.

Industry Solutions

Discover precision and efficiency in metalworking with our cutting-edge industrial furnace solutions. Tailored for diverse applications, these technologies redefine seamless tube production, steel reheating, and meticulous heat treatment processes.

  • VFD-driven pinch roll motors and smart sensing automate loading/unloading, optimizing material use.
  • Servo drive-based turning via HMI ensures controlled processes with quick response position control.
  • Secure HMI screen with remote accessibility ensures reliability and user-friendly manufacturing.
  • Walking hearth furnace’s motion guarantees uniform temperature, optimizing high-volume production.
  • Bright Annealing Furnace minimizes oxidation, ensuring a clean appearance and precise metallurgical properties.
Why-Themis-Automation

Sculpting sustainable solutions with the strength of the metals

Optimizing production workflows through the seamless integration of technology in the metal industry, resulting in increased productivity, reduced costs, and improved profitability.

Dynamic production advancement

Dynamic production advancement

Upscale the potential of automation in the metal industry to embark on a journey of accelerated production and enhanced operational efficiency, enabling adaptability to dynamic industry demands.

Precision perfected

Precision perfected

Weave together automated processes to achieve impeccable packaging, labeling, and assembly in the metal industry, resulting in minimized errors and elevated product quality.

Waste minimization evolution

Waste minimization evolution

Streamline resource management in the metal industry by leveraging intelligent automation solutions that optimize material usage, reduce waste, and drive sustainable practices.

Quality control mastery

Quality control mastery

Establish an automated quality control ecosystem in the metal industry, where real-time monitoring and analysis ensure consistent product standards, empowering customer satisfaction.

Efficient cost optimization

Efficient cost optimization

Utilize streamlined automation systems in the metal industry to uncover cost-saving opportunities, reduce labor costs, minimize errors, and maximize overall operational efficiency.

Future-proof Manufacturing Transformation

Future-proof manufacturing transformation

Explore the power of scalable and adaptable automation solutions in the metal industry, empowering businesses to navigate industry shifts, expand capabilities, and maintain a competitive edge in an ever-evolving landscape.

Why Themis Automation

Our 15-year-old legacy in industrial automation has played a vital role in making us the leader in the domain.

Expertise

Expertise

Having spent over a decade in the industry has helped us build a solid foundation. When you deal with us, you know you are working with a company with the expertise and a proven track record.

Innovative Solutions

Innovative Solutions

We’re known for developing and delivering innovative automation solutions to optimize industrial processes, increase productivity, and improve efficiency. We can also help you develop customized automation systems for maximized benefits.

reliable integration

Reliable Integration

We’re proficient in integrating automation solutions into your existing systems or processes. This capability allows customers to upgrade their operations without significant disruptions.

Scalability

Scalability

Our scalable and adaptable automation solutions accommodate future growth and technological advancements. When you invest in automation systems with you, it becomes easy to scale, irrespective of changes in the industrial landscape.

Why Themis Automation(1)

interesting Numbers

2000+

happy Customers

10+

Brands Associated

7+

Sales Locations

90+

Employees

Where machines have met automation

We have a large portfolio of dedicated and loyal customers across various industries who trust us for our expertise and solutions.

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